Air quality monitor
Air quality monitor
A couple years ago I got curious what the air-quality was like in the apartment I lived in while studying. I decided I wanted to monitor the CO2 and particulate in the air
Sensors
CO2
From previous experiments with some TVOC sensors and their estimated CO2 levels I was interested in getting a proper CO2 sensor that actually measures CO2. A good and affordable kind of CO2 sensor is a so-called NDIR sensor.
A NonDispersive Infrared Sensor is a simple spectroscopic sensor. It works by shining a light through a cavity
that has the gas you want to measure.
Because gasses absorb light of different wavelengths you can then, with a sensor at the
other end of the cavity, calculate how much light of a particular wavelength was absorbed and correlate that with the
concentration of the gas of interest.
Daniel Popa and Florin Udrea, CC BY 4.0 https://creativecommons.org/licenses/by/4.0, via Wikimedia Commons
However as you can see on the image of absorption by different gasses, if you want a useable CO2 measurement, you have to make
sure you’re only looking at light of a wavelength that it absorbs.
This can be achieved in a few different ways, like an super monochrome light-source, but more commonly (and cheaply) is done
by using an incandescent lamp.
This is because incandescent lamps are really good black-body radiators,
producing a nice wide-band light source.
This wide band light is then filtered to only have the wave-length light that CO2 absorbs, and the intensity of this light
through the cavity is then measured at the other end.
While this can be done with a single sensor at the end of the cavity, this would be susceptible to drift over time. Instead, higher end sensors use two sensors, one with a pocket of reference gas in front of it, allowing the sensor to always compare the reading from the bare sensor to a known value.
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The sensor I ended up using in my boxes is the Senseair S8
This sadly is not a dual-sensing sensor, and will suffer from aging effects more than a dual-sensing device.
It attempts to compensate for this by making some assumptions and run an “auto-calibration” internally, but this can give some
weird results now and then.
A better sensor to use now, is the SCD30 from sensirion
This sensor uses a dual-sensing approach as shown in the image above, and in testing does seem to behave much nicer. The SCD30 also includes a very nice temperature and humidity sensor from Sensirion, so that’s a nice bonus :)
Both sensors can be found on Aliexpress for between 30-40 eur shipped.
2 hour graph of two S8 sensors and one SCD30
Particulates
When it came to sensing particulates, I spent a lot less time researching the different options. This is because I found a great talk by Joost Wessling from the Dutch National Institute for Public health and the Environment. In this talk, he details a large scale experiment where the institute wanted individual people to build measurement stations, and the SDS011 was shown to be a capable sensor.
Since then Sensirion has also introduced a sensor for this market, the SPS030, and it might be a better candidate for the future
This is discussed in this presentation by Joost Wesseling https://youtu.be/WhLhjikozDU?t=455
Temperature, relative humidity, air pressure and TVOC
A last minute addition to the box was a BOSCH BME680 This was picked to get some TVOC data. No huge considerations were made in picking this sensor, other than it’s a well respected sensor.
First box
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For the first box I designed a circuitboard that has an ESP32 module, USB->serial adapter and a 230V->5V PSU on board.
This meant the box could just be plugged in to the wall, and it’d report values to homeassistant.
Second box
Bacon particulates in the air😋
The second box came about as I my parents were interested in getting a box of their own. Since they don’t have a nice homeassistant setup running, it needed a display, and I settled on the ili9341 2.2” TFT as I had some laying around
This new box also discards the built in power supply, in favor of a simple USB-C plug in the bottom. This means the box doesn’t have any dangerous voltages in it, making the box design much easier.
The box mounts on the wall through a dove-tail back-plate. This plate can be screwed on first, with the box then slid over top
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Project files
In case you want to partially or entirely replicate this project, here are the files :)
Case files
Mesh files
ESPHome config
KiCAD files
I originally designed the breakout board for a WEMOS S2 mini, however later found out support for this chip is still limited in esphome.
Because of that I made a breakout for the ESP32 module that will work for this project. A redesign of the motherboard would probably not be a bad idea in the future